BingYan's Hot Air Defrosting Air Cooler

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The 1,500 square-meter workshop air conditioning project in Johor Bahru, Malaysia, fully constructed by our company, has successfully completed the full-process acceptance and been officially put into operation. The core equipment of the project adopts 7 sets of 12HP scroll-type air-cooled all-in-one units, equipped with self-heating defrost air coolers, which simplifies the installation procedures and post-operation maintenance processes from the source. The control system is equipped with a central controller, enabling automated management of the start and stop of refrigeration units, while accurately adjusting the temperature parameters in the workshop to meet the constant temperature requirements of the production environment. With its stable operation performance and excellent energy-saving effect, the project has won full recognition and high praise from the client


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The large-scale cold storage project for a food processing plant, designed and constructed by our company, has been officially put into operation. The total scale of the project covers two core sections: a 15,000 square meter cold storage and a 3,000 square meter workshop air conditioning system. The cold storage is engineered with a precisely controlled temperature range of -5℃ to 5℃, tailor-made for the fresh-keeping and storage of various vegetables; the workshop air conditioning system stably maintains an optimal operating temperature of 8℃ to 15℃, meeting the environmental requirements of food processing.

The refrigeration system is equipped with a dual-compressor configuration of open-type and semi-hermetic screw compressors, and the entire system adopts the eco-friendly refrigerant R507, combined with high-efficiency barrel pump liquid supply technology, which ensures both superior refrigeration efficiency and reliable operational stability. The thermal insulation system of the cold storage uses 150mm-thick polyurethane sandwich panels, delivering outstanding heat insulation performance and guaranteeing a uniform and constant temperature inside the storage.

Notably, the project is equipped with our self-developed intelligent cold storage monitoring platform, which can real-time track the operational status of the refrigeration system, collect and analyze all key operating data synchronously, and provide a scientific basis for equipment operation and maintenance as well as energy efficiency optimization. Since its delivery and commissioning, the entire system has operated stably and reliably, winning high recognition from the client


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In the food processing industry, a stable, clean, and precise temperature-controlled environment is a core prerequisite for ensuring product quality and extending shelf life. Addressing the stringent requirements of high cleanliness, corrosion and rust prevention, and constant temperature and humidity in food workshops, we tailored a 1500㎡ dedicated air conditioning project for this food workshop. With meticulous design considerations, reliable equipment configuration, and an intelligent operating system, it perfectly achieves 8℃ precise temperature control, building a solid temperature control defense line for food production.

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Project Core Parameters

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Workshop Specifications: Length 50m × Width 30m × Height 6m, Total Area 1500㎡; Target Temperature: Constant 8℃ Temperature Control; Core Configuration: 7 x 12P scroll-type air-cooled integrated refrigeration units + 304 stainless steel air coolers; Refrigerant: Environmentally friendly and high-efficiency R507; Control System: PLC fully automatic intelligent control.


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Three Core Design Advantages Showcasing Professional Customization Strength

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• Advantage 1: Scientifically Matched Units for Precise Temperature Control and High Energy Efficiency
Based on the requirements of a large 1500㎡ space and a constant 8℃ temperature, we abandoned the conventional "one-size-fits-all" configuration. Through precise thermal calculations, we customized a system using seven 12P scroll-type air-cooled integrated refrigeration units. Scroll compressors are characterized by stable operation, high energy efficiency, and strong adaptability to low-temperature conditions. The seven units work collaboratively, intelligently adjusting their operating power according to changes in the workshop's heat load. This avoids energy waste from a single large unit operating at full load and eliminates temperature instability caused by overloading a small unit. Simultaneously, the integrated air-cooled design eliminates the need for a separate machine room, significantly saving workshop space, simplifying the installation process, and better adapting to the compact layout requirements of food processing workshops, achieving a triple benefit of "precise temperature control + energy saving + space optimization."


• Advantage Two: Food-Grade Corrosion and Rust-Proof Design, Adaptable to Stringent Clean Environments
Food processing workshops often contain moisture and corrosive media, placing extremely high demands on the corrosion and rust prevention, as well as the cleanliness of refrigeration equipment. This project utilizes an air cooler for the evaporator, with a surface material made of food-grade 304 stainless steel. This material possesses excellent corrosion resistance, rust prevention, and stain resistance, not only resisting the erosion of the humid workshop environment and extending the equipment's lifespan, but also preventing metal rust from contaminating the food production environment, fully complying with food industry hygiene standards. Furthermore, it is equipped with environmentally friendly and efficient R507 refrigerant, which features excellent thermodynamic properties, moderate condensing pressure, and large cooling capacity, and does not damage the ozone layer, aligning with the green and environmentally friendly development trend of the food industry and achieving a harmonious balance between safe refrigeration and ecological protection.


• Advantage Three: PLC Fully Automated Intelligent Control, Reducing Manpower and Ensuring Stable Operation
Addressing the continuous and large-scale characteristics of food production, the project adopts a PLC intelligent control system to achieve fully automated operation throughout the entire process. The system can monitor key parameters such as workshop temperature, unit operating status, and refrigerant pressure in real time. It automatically starts and stops the units and adjusts the operating load according to preset temperatures, precisely controlling the workshop temperature within 8℃±0.5℃, eliminating temperature fluctuations caused by human error. Simultaneously, the system features automatic fault alarms and historical data traceability. In the event of an anomaly, it can immediately report and trigger protection mechanisms, reducing equipment failure risks, minimizing manual inspection costs, and providing uninterrupted temperature control for 24-hour continuous production in the workshop.


From spatial layout planning and precise unit matching to rigorous material selection and intelligent system integration, we always focus on customer needs, deeply integrating professional refrigeration technology with the characteristics of the food industry to create customized solutions that combine reliability, safety, and economy. The successful implementation of this 1500㎡ food workshop air conditioning project not only validates our design and construction capabilities but also earns high praise from the client.


If your food workshop also faces temperature control challenges and requires a customized refrigeration solution, please feel free to contact us. We will provide you with a full range of services, from site survey, solution design, equipment selection to construction and installation, and after-sales operation and maintenance, so that professional refrigeration technology can safeguard your food safety production!


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